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Gas-assist injection molding is a process that utilizes an inert gas (normally nitrogen) to create one or more hollow channels within an injection-molded plastic part. At the end of the filling stage, the gas (N2) is injected into the still liquid core of the molding. From there, the gas follows the path of the least resistance and replaces the thick molten sections with gas-filled channels. Next, gas pressure packs the plastic against the mold cavity surface, compensating for volumetric shrinkage until the part solidifies. Finally, the gas is vented to atmosphere or recycled.

Gas-assist injection molding has been around for well over two decades and many people have had concerns over patent, rights and royalty fees. Within the past few years, some of the original patents have expired. And now, gas-assist injection molding is widely practiced. Design engineers and processors alike are discovering that this technology is an attractive option for certain applications and offers many benefits.
It is the responsibility of the manufacturer to ascertain that their practice or technology is not covered by current patents.



Unless specified to the contrary, the values given have been established on standardized test specimens at room temperature. The figures should be regarded as guide values only and not as guaranteed minimum values. Kindly note that, under certain conditions, the properties can be affected to a considerable extent by the design of the mold/die, the processing conditions and the coloring.

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Last Updated : December 19, 2002